pocket knife), the negative active Material dark gray in color and
not blistered or granulated, and the plates not too thin, make a
straight rebuild. To do this, charge the battery, remove any sediment
from the bottom of the jar, wash and press the negatives, wash the
positives, clean the parts, insert new separators, and reassemble as
directed later. The only trouble may be cracked sealing compound, or a
broken jar. Broken jars should, of course, be replaced.
[Fig. 213 Badly bulged negatives. Such plates must be pressed]
3. Badly bulged negative plates, Fig. 213, cause lack of capacity
because the active material is loose, and does not make good contact
with the grids. If the active material is not badly granulated (having
a grainy appearance) the plates call be used again. Sulphated
negatives have very hard active material, and will feel as bard as
stone when scratched with a knife. Hard negatives from Which active
material has been falling ill lumps Oil account of being
overdischarged after having been in in undercharged condition may be
nursed back to life, if too much of the active material has not been
lost.
4. The formation of an excessive amount of sulphate may result in
cracking the grids, and the active materials falls out in lumps. Such
plates may be put in a serviceable condition by a long charge and
several cycles of charge and discharge if there is not too much
cracking or too much loss of active material.
5. Positives which are only slightly warped or buckled may be used
again.
6. When the only trouble found is a slight amount of shedding.
Positive active material must be of a dark chocolate brown color and
fairly hard. Negatives must be a dark gray.
7. When the plates are in a good condition, but one or more separators
have been worn or out through, or a jar is cracked.
If the battery is one which will not hold its charge, and plates seem
to be in a good condition, the trouble is very likely caused by the
separators approaching the breaking down point, and the repair job
consists of putting in new separators or "reinsulating" the battery.
What To Do With the Separators
It is the safest plan to put in new separators whenever a battery is
opened, and the groups separated. Separators are the weakest part of
the battery, and it is absolutely essential that all their pores be
fully opened so as to allow free passing of electrolyte through them.
Some of the conditions requiring new s
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