top of the covers and case, Fig.
.237. Be careful not to dig into a soft place in the compound with the
putty knife. If you have done your work right, and have followed
directions explicitly, you have scraped off the compound with one
sweep of the putty knife over each crack, leaving the compound smooth
and level. You will be surprised to see how finished the battery looks.
Some workmen pour hot compound clear to the top of the case and then
hurry to put on a cold, dirty top. What happens? The underside of the
cover, coming in contact with the hot compound, expands and lengthens
out, curling the top surface beyond redemption. As you push down one
corner, another goes up, and it is impossible to make the covers level.
Sealing Single Cover Batteries
Single cover batteries are scaled in a similar manner. The covers are
put in place before any compound is poured in. Covers should first be
steamed to make them soft and pliable. The surfaces which come in
contact with the sealing compound must be perfectly dry and free from
acid. Before pouring in any compound, run a soft flame over the
surfaces which are to be sealed, so as to dry them and warm them.
Close up all cracks between Jars and covers as already directed. Then
pour the cover channels half full of sealing compound, which must not
be too thin. Now run a soft flame over the compound until it flows
freely and unites with the covers and jars. Allow the compound to
cool.
For the second pouring, somewhat hotter compound may be used. Fill the
cover channels flush with the top of the case, and again run a soft
flame over the compound to make it flow freely and unite with the
covers, and to give it a glossy finish. If any compound has run over
on the covers or case, remove it with a hot putty knife.
Burning-on the Cell Connectors
With the covers in place, the next operation is to burn in the cell
connectors. Directions for doing this are given on page 213. If you
did not fill the jars with electrolyte before sealing the covers, do
so now. See page 364.
Marking the Battery
You should have a set of stencil letters and mark every battery you
rebuild or repair. Stamp "POS," "P," or "+" on positive terminal and
"NEG," "N," or on negative terminal. Then stamp your initials, the
date that you finished rebuilding the battery, and the date that
battery left the factory, on the top of the connectors. Record the
factory date, and type of battery in a book,
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