a long
charge at a very low rate, using distilled water in place of the
electrolyte, and then discharging at a current equal to about
one-eight to one-tenth of the ampere hour capacity of the battery at
the discharge board. Charge and discharge a battery a number or times,
and you may be able to put a little "pep" into it. In charging
sulphated plates, use a low charging rate, and do not allow gassing
before the end of the charge, or a temperature of the electrolyte
above 110 deg.F.
[Fig. 211 Side and end view of element from traveling
salesman's battery]
8. If a battery case is not held down firmly, or if the elements are
loose in the jars, the plates will jump around when the car is in
motion. This will break the sealing compound on top of the battery,
and cause the battery to be a slopper. The active materials will be
shaken out of the grids, as shown in Fig. 212, and the plates will
wear through the separators. New plates are required.
9. If Battery Has Been Reversed. Often the plates of such a battery
disintegrate and crumble under the slightest pressure. If the reversal
is not too far advanced, the plates may be restored (See page 81), but
otherwise they should be discarded. This condition is recognized by
the original negatives being brown, and the original positives gray.
From the foregoing explanations, you see that most of the trouble is
with the positives:
(a) Because the positive active material does not stick together well,
but drops off, or sheds easily.
(b) Because the positives warp or buckle, this causing most of the
battery troubles.
(c) Because the positive plate is weaker and is ruined by freezing.
When the Old Plates May be Used Again
1. If one or more plates are broken from the plate connecting straps,
or the joint between any strap and the plate is poorly made. If plates
are in good condition, reburn the plate lugs to the straps.
[Fig. 212]
Fig. 212. Element from a "Slopper." Element was Loose in Jar and
Jolting of Car Caused Paste to Fall Out.
2. Straight Rebuild. If the general condition of the battery is good,
i.e., the plates straight or only slightly buckled, only a slight
amount of shedding of active material, no white sulphate oil either
plate, the grids not brittle, active material adhering to and firmly
touching the grids, the positive active material of a dark chocolate
brown color and fairly hard (as determined by scratching with blade of
a
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