that used
in the first pouring, and pour within 1/16 inch of the top of the
case, being careful to get in just enough, so that-after it has
cooled, the covers will press down exactly even with the top of the
case, Fig. 232. It will require some experience to do this, but you
will soon learn just how much to use.
As soon as you have finished pouring, run the flame all around the
edges of the case and around the post, being very careful not to
injure any of the vent tubes. A small, hot-pointed flame should be
used. Now turn on the fan again to cool the compound.
[Fig. 232 Second pouring of sealing compound]
While the compound is cooling, get the cell connectors and terminal
connectors, put them in a two-quart granite stew pan, just barely
cover with water, and sprinkle a tablespoon of baking soda over them.
Set the stew pan over the fire and bring water to boiling point. Then
pour the water on some spot on a bench or floor where the acid has
been spilled. This helps to neutralize the acid and keep it from
injuring the wood or cement. Rinse off the connectors and wipe them
dry with a cloth, or heat them to dry them.
[Fig. 233 Pressing covers down to make them level with top
of case]
Now take the top covers, which must be absolutely clean and dry, and
spread a thin coat of vaseline over the top only, wiping off any
vaseline from the beveled edges. Place these covers right side up on a
clean board and heat perfectly limp with a large, spreading blow torch
flame. Never apply this flame to the under side of the top covers. The
purpose is to get the covers on top of the battery absolutely level,
and exactly even with the top of the case all around it, and to have
them sticking firmly to the compound. There is not an operation in
repairing and rebuilding batteries that requires greater care than
this one, that will show as clearly just what kind of a workman you
are, or will count as much in appearance for a finished job. If you
are careless with any of the detail, if just one bump appears on top,
if one top is warped, if one cover sticks above top of case, try as
you may, you never can cover it up, and show you are a first-class
workman. See that you have these four conditions, and you should not
have any difficulty after a little experience:
[Fig. 234 Pressing covers down around posts to make them
flush with top of case]
1. You must have just enough compound on top to allow the top covers
to be pre
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