l cotton is made of three
strands of yarn, each of the same number as the thread.
=Sizing.= In textile manufacturing, sizing is the process of
strengthening warp yarns by coating them with a preparation of starch,
flour, etc., in order that they may withstand the weaving process
without chafing or breaking. The operation of sizing is also often
resorted to in finishing certain classes of cotton and linen fabrics,
which are sized or dressed with various mixtures in order to create an
appearance of weight and strength where these qualities do not exist,
or, if present, only in a small degree. The object in sizing warp yarn
before weaving is to enable that process to be performed with the
minimum of threads breaking. Judicious sizing adds to the strength of
the yarn by filling up the spaces between the fibers, and by binding
the loose ends on the outside of the thread to the main part. In order
to accomplish this a number of ingredients are used in the size
preparation, as no single material used alone gives satisfactory
results. The filling up of the minute spaces in the yarns and the
adhesion of the fibers produce a smooth thread with sufficient
hardness to resist the continual chafing of the shuttles, reeds, and
harnesses during the process of weaving. Flour and starch in a liquid
state are used for this purpose, but owing to the liability to mildew,
flour is not so much used as starch. Both of these materials, however,
make the yarn brittle, and other ingredients are combined with them to
overcome the brittleness. For a softener on heavy weight goods nothing
has been found superior to good beef tallow. On light-weight goods the
softener giving the most general satisfaction is paraffin.
When properly made the size preparation is a smooth mass of uniform
consistence, free from lumps of any kind, and from all sediment and
odor. Starch--the principal material which gives body to any
size--requires the most careful treatment. It is first mixed with cold
water into a smooth, creamy milk, which is slowly poured into the
necessary quantity of boiling water until a clear, uniform paste is
formed. Then the softeners are added, such as soaps, oils, and animal
fats; next a small amount of gelatine or glue is stirred in and some
form of preservative, usually chloride of zinc or salicylic acid. The
mass is then thoroughly stirred in tilted jacketed kettles with
mechanical stirrers. The size may be applied to the yarn either hot o
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