ey saw us, and all of them, even the shy ones, waved
us adieux.
[Illustration: CARTING CACAO TO RAILWAY STATION, CEYLON.]
[Illustration: THE CARENAGE, GRENADA.]
CHAPTER V
THE MANUFACTURE OF COCOA AND CHOCOLATE
The Indians, from whom we borrow it, are not very nice in
doing it; they roast the kernels in earthen pots, then free
them from their skins, and afterwards crush and grind them
between two stones, and so form cakes of it with their hands.
_Natural History of Chocolate_, R. Brookes, 1730.
_Early Methods in the Tropics._
As the cacao bean is grown in tropical countries, it is there that we
must look for the first attempts at manufacturing from it a drink or a
foodstuff. The primitive method of preparation was very simple,
consisting in roasting the beans in a pot or on a shovel to develop
their flavour, winnowing in the wind, and then rubbing the broken
shelled beans between stones until quite fine. The curious thing is that
on grinding the cacao bean in the heat of a tropical day we do not
produce a powder but a paste. This is because half the cacao bean
consists of a fat which is liquid at 90 deg. F., a temperature which is
reached in the shade in tropical countries. This paste was then made
into small rolls and put in a cool place to set. Thus was produced the
primitive unsweetened drinking chocolate. This is the method, which
Elizabethans, who ventured into the tangled forests of equatorial
America, found in use; and this is the method they brought home to
Europe. In the tropics these simple processes are followed to this day,
but in Europe they have undergone many elaborations and refinements.
If the reader will look at the illustration entitled "Women grinding
chocolate," he will see how the brittle roasted bean is reduced to a
paste in primitive manufacture. A stone, shaped like a rolling-pin, is
being pushed to and fro over a concave slab, on which the smashed beans
have already been reduced to a paste of a doughy consistency.
[Illustration: EARLY FACTORY METHODS.
Fig. 1 is a workman roasting the cacao in an iron kettle over a furnace.
He has to stir the beans to keep them from burning. Fig. 2 is a person
sifting and freeing the roasted kernels (which when broken into
fragments are called "_nibs_") from their husks or shell. Fig. 3 shows a
workman pounding the shell-free nibs in an iron mortar. Fig. 4
represents a workman grinding the nibs on a hard smooth
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