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set by the fact that too much time is required for removing a given amount of metal when the work is revolving so slowly. Generally speaking, the speed should be such that a fair amount of work can be done before the tool requires re-grinding. Evidently, it would not pay to grind a tool every few minutes in order to maintain a high cutting speed; neither would it be economical to use a very slow speed and waste considerable time in turning, just to save the few minutes required for grinding. For example, if a number of roughing cuts had to be taken over a heavy rod or shaft, time might be saved by running at such a speed that the tool would have to be sharpened (or be replaced by a tool previously sharpened) when it had traversed half-way across the work; that is, the time required for sharpening or changing the tool would be short as compared with the gain effected by the higher work speed. On the other hand, it might be more economical to run a little slower and take a continuous cut across the work with one tool. The experiments of Mr. Taylor led to the conclusion that, as a rule, it is not economical to use roughing tools at a speed so slow as to cause them to last more than 1-1/2 hour without being re-ground; hence the speeds given in the table previously referred to are based upon this length of time between grindings. Sometimes the work speed cannot be as high as the tool will permit, because of the chattering that often results when the lathe is old and not massive enough to absorb the vibrations, or when there is unnecessary play in the working parts. The shape of the tool used also affects the work speed, and as there are so many things to be considered, the proper cutting speed is best determined by experiment. =Rules for Calculating Cutting Speeds.=--The number of revolutions required to give any desired cutting speed can be found by multiplying the cutting speed, in feet per minute, by 12 and dividing the product by the circumference of the work in inches. Expressing this as a formula we have _C_ x 12 _R_ = -------- [pi]_d_ in which _R_ = revolutions per minute; _C_ = the cutting speed in feet per minute; [pi] = 3.1416; _d_ = the diameter in inches. For example if a cutting speed of 60 feet per minute is wanted and the diameter of the work is 5 inches, the required speed would be found as follows: 60 x 12 _R_ = ---------- = 46 revolutions per mi
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