in the production of an unfinished matrix.
The adjusting of the matrix to the mould is technically called
"fitting," and requires great skill. If type are cast from unfitted
matrices, be the letters ever so cleverly designed and perfectly cut,
when assembled in the printed page they will present a very ragged
appearance. Some letters will appear slanting backward, others
forward, some be above the line, others below; some will perforate the
paper, while others will not print at all; the distances between the
letters will everywhere be unequal, and some will print on but one
edge. Indeed, a single letter may have half of these faults, but when
the matrices are properly fitted, the printed page presents a smooth
and even appearance.
The mould for this purpose is made of hardened steel, and in it is
formed the body of the type. The printing end is formed in the matrix.
The mould is provided at one end with guides and devices for holding
the matrix snugly against it while the type is being cast, and for
withdrawing the matrix and opening the mould when the type is
discharged. At the opposite end from the matrix is an opening through
which the melted metal enters. The moulds are made adjustable so that
each character is cast the proper width, the opening of course being
wider for a "W" than for an "i." Only one mould is necessary for one
size of type, and with it all the matrices for that size may be used.
Commercially, however, it is often necessary to make several moulds of
the same size in order to produce the requisite amount of type.
After the adjustments are made, the casting of the type follows. Type
are now cast in a machine which is automatic, after it is once
adjusted to cast a given letter. The melted type metal is forced by a
pump into the mould and the matrix, and when solidified, the type is
ejected from the mould and moved between knives which trim all four
sides. The type are delivered side by side on a specially grooved
piece of wood, three feet long, called a "stick," on which they are
removed from the machine for inspection. Type are cast at the rate of
from ten to two hundred per minute, according to the size, the speed
being limited only by the time it takes the metal to solidify. To
accelerate this, a stream of cold water is forced through passages
surrounding the mould, and a jet of cold air is blown against the
outside.
The automatic casting machine performs six different operations.
Formerly
|