urchased from the mill ready planed and cut
to length, much of the hard labor will be saved. Birch or maple
wood makes a very good bench. and the following pieces should be
ordered:
4 legs, 3 by 3 by 36.
2 side rails, 3 by 3 by 62-1/2 in.
2 end rails, 3 by 3 by 20 in.
1 back board, 1 by 9 by 80 in.
1 top board, 2 by 12 by 77 in.
1 top board, 1 by 12 by 77 in.
2 crosspieces, 1-1/2 by 3 by 24 in.
1 piece for clamp, 1-1/2 by 6-1/2 by 12 in.
1 piece for clamp, 1-1/2 by 6-1/2 by 14 in.
4 guides, 2 by 2 by 18 in.
1 screw block, 3 by 3 by 6 in.
1 piece, 1-1/2 by 4-1/2 by 10-1/2 in.
Make the lower frame first. Cut tenons on the rails and mortise
the posts, then fasten them securely together with 3/8 by 5-in.
lag screws as shown. Also fasten the 1-1/2 by 3 by 24-in. pieces
to the tops of the posts with screws. The heads should be
countersunk or else holes bored in the top boards to fit over
them. Fasten the front top board to the crosspieces by lag screws
through from the under side. The screws can be put in from the top
for the 1-in. thick top board.
Fasten the end pieces on with screws, countersinking the heads of
the vise end. Cut the 2-in. square holes in the 1-1/2 by 4-1/2 by
10-in. pieces for the vise slides, and fit it in place for the
side vise. Also cut square holes in the one end piece for the end
vise slides as shown. Now fit up the two clamps. Fasten the slides
to the front pieces with screws. Countersink the heads of the
screws so they will not be in the way of the hands when the vise
is used. The two clamp screws should be about 1-1/2 in. in
diameter. They can be purchased at a hardware store. A block
should be fitted under the crosspiece to hold the nut for the end
vise. After
[Illustration: Detail of the Bench]
you have the slides fitted, put them in place and bore the holes
for the clamp screws.
The back board can now be fastened to the back with screws as
shown in the top view. The bench is now complete, except for a
couple of coats of oil which should be applied to give it a finish
and preserve the wood. The amateur workman, as well as the pattern
maker, will find this a very handy and serviceable bench for his
workshop.
As the amateur workman does not always know just what tools he
will need, a list is given which will answer for a general class
of work. This list can be added to as the workman becomes more
proficient in his line and ha
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