is necessary is to remove the small rubber
bridge at the bottom corners of the plates. The separators can then be
pulled out. If the old separators are to be used again brush off any
material that may be adhering to them, and keep them wet with 1.250
acid until they are replaced between the plates. Any separators that
show cracks or holes, or that split while being replaced between the
plates should be thrown away and new ones used.
8. It is not necessary to remove the sediment from the bottom of the
jar unless it is within one half inch of the bottom of the plates. If
the sediment is to be removed, carefully pour off the clear
electrolyte into a lead, hard rubber, or earthenware jar, if the
electrolyte is to be used again.
9. If one or two of the plates in either positive or negative groups
need to be replaced it is best to burn a new plate to the strap
without removing the peened cover. This is done by blocking under the
row of plate lugs with metal blocks after cutting off old plate and
cleaning the surface of strap. Insert new plate, the lug of which has
been cut about 1/4 inch short, to allow for new metal. Choosing small
oblong iron blocks of suitable size, build a form about the plate lug
which fits same well. Now with a torch and burning lead fuse the new
plate onto the old strap. When cool remove and test joint by pulling
and slightly twisting the plate at the same time.
Sometimes one group of a starting and lighting battery may be in
sufficiently good condition to pay to combine it with a new group, but
this condition will very rarely, if ever, be met in farm lighting
cell service. We advise the replacement of the complete cell element
if either group is worn out, for the cost of repairs and of new group
will probably not be warranted by the short additional life which the
remaining old group will give.
10. Putting Repaired Cell Back into Service. After having finished all
necessary cleaning, replacement, or repairs, remove all old sealing
material, return the element with attached lead cover to the cell jar.
It is not necessary to reseal the cover to the jars this sealing is
essential only for insurance against breakage or leakage in shipment.
Add through the vent plug opening sufficient cool acid of 1.250 Sp.
Gr. to reestablish the proper electrolyte level, which means that the
electrolyte is brought up to the lower moulded glass ridge near the
top of jar.
Connect the cell with any other repair
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