FREE BOOKS

Author's List




PREV.   NEXT  
|<   17   18   19   20   21   22   23   24   25   26   27   28   29   30   31   32   33   34   35   36   37   38   39   40   >>  
essary radical improvements in the machinery for making electrotypes. These improvements have been steady in their development, but the fundamental points of the process are practically those which have been in use from the start of commercial electrotyping. ELECTROTYPING BY THE WAX MOLD PROCESS An electrotype is a facsimile printing plate duplicated from an original. The original may be either type, a woodcut, a zinc or a copper etching such as a line-cut or a half-tone, or it may be a combination of type-matter and line-cuts or half-tones. We commonly think of electrotypes as printing plates made of copper, but any metal which can be electrochemically deposited may be used. Because of their wearing qualities and economy, however, copper and nickel are the two metals commercially used for electrotyping. Briefly, an electrotype is made by taking an impression of the original in a plastic substance, thus forming a mold or matrix; depositing copper or nickel on the mold; removing the copper or nickel shell from the mold and backing it with a semi-hard metal; trimming the metal to printing-plate thickness, and bevelling, or blocking on wood, the trimmed plate for printing-press use. In modern practice more than twenty-five different operations are necessary to make a finished electrotype ready for the press. They may be enumerated, as follows: _1. Case-making._ The flowing of a molding compound composed of "ozokerite," a resinol-mineral wax, onto the case. The case is of copper. _2. Flashing the Case._ Passing a flame over the surface of the melted ozokerite immediately after flowing the case in order to remove air-bubbles. _3. Case-shaving._ The automatic shaving of the top surface of the flowed case after the ozokerite has hardened to give it a smooth, even surface for molding. _4. Graphiting._ Brushing surface of case with molding graphite to prevent the pattern from sticking to the wax mold. _5. Molding._ Making an impression from the original zinc line etching, half-tone or type form in the waxed case. This is done by means of a hydraulically operated molding press. _6. Cutting-down._ The levelling off by hand, using a sharp trowel shaped tool, of the splurge after the impression has been made. Flashing is also used here to remove the burr left around the letters after the cutting down process. _7. Building-up._ The adding of wax by hand to the blank spaces in the molded case so th
PREV.   NEXT  
|<   17   18   19   20   21   22   23   24   25   26   27   28   29   30   31   32   33   34   35   36   37   38   39   40   >>  



Top keywords:

copper

 

printing

 
molding
 

original

 

surface

 

electrotype

 

impression

 
ozokerite
 

nickel

 

flowing


Flashing

 

etching

 

shaving

 
remove
 
process
 

electrotyping

 

making

 
electrotypes
 

improvements

 

bubbles


flowed
 

automatic

 
adding
 

Building

 

cutting

 

melted

 

molded

 

resinol

 

mineral

 
composed

compound

 

hardened

 

spaces

 
Passing
 

immediately

 
smooth
 
Cutting
 

hydraulically

 

operated

 
splurge

trowel

 
shaped
 
levelling
 

letters

 

graphite

 

prevent

 

Brushing

 
Graphiting
 
pattern
 

sticking