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hromium 0.35 to 0.45 per cent Sulphur and phosphorus not to exceed 0.025 per cent For the larger sizes a typical analysis is: Carbon 1.02 per cent Silicon 0.21 per cent Manganese 0.40 per cent Chromium 0.65 per cent Sulphur 0.026 per cent Phosphorus 0.014 per cent Balls 5/8 in. and below are formed cold on upsetting or heading machines, the stock use is as follows: TABLE 14.--SIZES OF STOCK FOR FORMING BALLS ON HEADER ------------------------------------------------------- Diameter of | Diameter of | Diameter of | Diameter of ball, inch | stock inch | ball, inch | stock, inch -------------|-------------|-------------|------------- 1/8 | 0.100 | 5/16 | 0.235 5/32 | 0.120 | 3/8 | 0.275 3/16 | 0.145 | 7/16 | 0.320 7/32 | 0.170 | 1/2 | 0.365 1/4 | 0.190 | 9/16 | 0.395 9/32 | 0.220 | 5/8 | 0.440 ------------------------------------------------------- For larger balls the blanks are hot-forged from straight bars. They are usually forged in multiples of four under a spring hammer and then separated by a suitable punching or shearing die in a press adjoining the hammer. The dimensions are: ----------------------------------------------------------- Diameter of ball, | Diameter of die, | Diameter of stock, inch | inch | inch -------------------|------------------|-------------------- 3/4 | 0.775 | 0.625 7/8 | 0.905 | 0.729 1 | 1.035 | 0.823 ----------------------------------------------------------- Before hardening, the balls are annealed to relieve the stresses of forging and grinding, this being done by passing them through a revolving retort made of nichrome or other heat-resisting substance. The annealing temperature is 1,300 deg.F. The hardening temperature is from 1,425 to 1,475 deg.F. according to size and composition of steel. Small balls, 5/16 and under, are quenched in oil, the larger sizes in water. In some special cases brine is used. Quenching small balls in water is too great a shock as the small volume is cooled clear through almost instantly. The larger balls have metal enough to cool more slowly. Balls which are coo
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