omposition, the air bubbles and froth that were always present, which
caused imperfections in the rollers. After pouring, it was necessary
to let the moulds stand all night, so the composition might become
sufficiently cool to permit the "drawing" of the rollers. This was
effected by placing a stick against the iron journal at one end of the
roller core and pushing until the roller was forced out of the mould.
But the roller factory of to-day is quite a different affair. Instead
of separate moulds standing about a stove to get ready for the
pouring, there are moulds in nests, or cylinders, resembling a Gatling
gun, or a tubular boiler. There will perhaps be twenty roller moulds
in a nest. The cylinders are balanced in the centre on journals, thus
enabling the workman to place them at any angle desired, for purposes
of oiling the moulds and loading them with the roller cores. The
cylinders have hot and cold water contact, by which they may be
surrounded by either at will. To warm the moulds the cylinder is put
in an upright position, and hot water circulated about it the required
length of time.
The composition--which is something more than the old-time glue and
molasses--is prepared for pouring by melting in a double-jacketed
steam kettle, the stirring being done by a mixer run by steam power.
When ready, the composition is drawn off from the bottom of the
cooking kettles into pouring kettles which have air-tight hoods. To
these a hose is attached, the other end of the hose being connected
with a tank which is charged with air by a pump. The hose being then
attached to the cylinder, the air is introduced from the tank into the
pouring kettle, forcing the composition upward into the cylinder, and
all air from the moulds. This insures a perfect roller.
When the composition has reached the top of the roller stocks, the
valve at the bottom of the cylinder is closed, and the process is
continued to the next cylinder ready for pouring. The cooling of the
cylinders is effected by turning the cold water current around them,
and a nest of moulds may be filled and emptied four or five times a
day. After the cooling, the bottom plate of the cylinder is removed;
the rollers drop out, are trimmed, and are ready for the shipping box.
THE ILLUSTRATOR
By Charles D. Williams.
It is only in comparatively modern times that the art of illustration
has received the encouragement that makes for perfection. For this,
the
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