er the mixture more
complete.
In this state it is called slip, and is now evaporated to a proper
consistence in long brick troughs. It is then tempered in the pug-mill,
which is an iron cylinder placed perpendicularly, in which an arbor or
shaft revolves, having several knives projecting from it, the edges of
which are somewhat depressed. By the revolution of these the clay is cut
or kneaded, and finally is forced by their action through a hole in the
bottom of the cylinder, and is now ready for use. Cups, pots, basins,
and other round articles, are turned rough on the horizontal potter's
wheel; and, when half dried, are again turned in a lathe. They are then
fully dried in a stove, and the remaining roughnesses are afterwards
removed by friction with coarse paper. Articles that are not round, and
the round ones that have embossed designs on their surface, are made of
thin sheets of clay rolled out like dough, and then pressed into moulds
of plaster of Paris; the moulds being previously dried, absorb the
superficial moisture of the clay, and thus allow it to part from them
without injury. The two or three separate pieces composing the article
are then united by means of fluid slip. Spouts and handles of jugs and
tea-pots are made and united with the body of the vessel in the same
way. Small handles, beadings, mouldings, &c. are formed by means of an
iron cylinder, having its bottom perforated so as to mould the clay, as
it passes through, into the required figure. A piston is inserted into
the top of the cylinder, and caused to descend slowly by means of a
screw, in consequence of which the clay is continually passing out
through the perforation, and is cut off in lengths.
Plates are beaten or rolled out of a lump of clay, and are then laid on
a mould turned to the shape of the upper surface of the plate. A
rotatory motion is given to the mould, and an earthenware tool
representing a section of the plate is pressed upon it; thus the plate
is made smooth, has a uniform thickness given to it, and it takes a
perfect cast of the mould. Cups, saucers, and basins, when rough-turned,
are dried on the block to prevent them from warping.
The ware being thoroughly dried, is packed into saggars and burnt in the
furnace to biscuit. Patterns for flat, or nearly flat surfaces, are put
on by printing the pattern from a copper-plate with an ink composed of
oxide of cobalt, oxide of iron, or other colouring matter, mixed with
oil.
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